Overmolding cable assemblies are getting increasingly popular and demanding in industrial applications over the past few years. Due to their enhanced performance, reliability, longevity, and customization capabilities, they’ve outclassed the traditional cable assemblies.
Not only do they add aesthetic value to your practical applications, but they also allow your facility to better resist mechanical stress. Continue reading this blog to know more about the connector overmold and its importance.
What is Connector Overmolding?
Overmolding is a process in which multiple pieces of wires and the connectors are merged to form a single seamless piece. It is also known as the injection molding or insert molding process.
To perform connector overmolding, you’ll have to place the cable inside the mold. Then, molten plastic materials are inserted inside the mold chamber. When the plastic cools down, it will solidify and conform to the structure of the mold. Finally, it encloses the junction between the wire and the connector.
What Are the Benefits of Connector Overmold?
- Overmolding protects the internal wiring of the cable and the connector and thus strengthens the assemblies to survive in even the most challenging weather. Thus, connector overmold has a greater life span.
- Connector overmold provides strong resistance and protection against abrasion or shock. Such cable assemblies have flexible ending points, where the majority of the movement occurs between wires and the connector.
- Overmolded wires are also tamper-proof due to sealed components by the resin. This seal is also water-resistant and water-proof that makes cable assemblies eligible for IP certification.
- Finally, connector overmold increases the overall quality of the cable assemblies by giving them an improved appearance and cancelling out the need to buy expensive metal backshells.
Practical Applications of Connector Overmold
Overmolding connectors and cables are ideal for wires that are vulnerable to moisture damage, harsh weather, dirt and debris exposure, and intense pressure wash-downs. Not only is connector overmold reliable, but it’s also aesthetically appealing.
The common practical applications include drilling rigs, consumer electronic equipment, military equipment, solar energy, and other industrial applications.
Customization Options Available for Connector Overmold
By default, connector overmold is customizable, i.e., we design overmolded cables as per your company and industrial/OEM needs. Additionally, the following things are customizable too:
- The color of the cable assemblies;
- Overmolding can customize company’s label or logo on the wires;
- Attachment of flanges to connectors;
- Right-angle, straight, or any other exit design required by your facility;
- Different usage of materials like polyvinyl chloride (PVC), polyethylene (PE); or thermoplastic polyurethane (TPU).
Buy Connector Overmold in Alberta, Canada
If you’re looking for a premium-quality, specifically engineered connector overmold in Alberta, head over to Contact Instrument’s website.
We’re one of Canada’s leading oilfield instrument manufactures and providers. Our products include overmolded custom cables, electronic gauges, trash pump parts, mud pressure gauges, load cells, and pressure sensors, and others.
To know more about our drilling rig instruments and services, drop us a line at 780-955-8998 today!